The Evolution of Plastic Windows: A Journey Through History and Modern Trends

Plastic windows emerged in Germany in 1954, revolutionizing the window industry that had primarily relied on wood as the main material. The advantages of plastic windows, such as weather resistance, durability, ease of manufacturing, and versatile design options, quickly propelled their popularity. The rapid adoption of PVC (polyvinyl chloride) in Europe and the United States was further driven by escalating energy prices and growing public awareness of energy conservation.

Leaky windows contribute significantly to heat loss in buildings, accounting for more than 55% of the overall loss. As a result, improving the sealing of windows became a technologically simple and cost-effective method to reduce heat loss. This realization further boosted the demand for plastic windows as an energy-efficient solution in the construction industry.

Currently, PVC windows constitute over 60% of the global window production. However, the widespread adoption of plastic windows faced a hurdle concerning the recycling of used window units, which have an average estimated lifespan of approximately 50 years. Environmentalists rightly expressed concerns about the potential environmental impact of plastic windows, fearing they could contribute to environmental pollution.

Fortunately, in the 1990s, effective recycling technologies were developed, addressing these environmental concerns. Today, the concerns raised by environmentalists regarding the environmental impact of plastic windows can largely be considered resolved, as recycling practices have significantly mitigated the potential negative effects.




Looking ahead, it is worth mentioning that Russia, like many other developed industrial countries, follows the trend of PVC windows dominating the market for transparent structures, comprising over 80% of the market share. In this material, we will explore the formation of Russia's window market, its developmental stages, its current state, emerging trends, and future prospects. To ensure clarity and avoid confusion, given that our industry has developed its own terminology, let us establish a common understanding of terms and provide the necessary definitions.

Key Materials


In the window industry, the primary materials required by window companies or processors, who produce ready-to-use window and door units for the market, include:

  1. Window and Door Profiles: These are PVC moldings used to create the geometric contour of the window and door units.
  2. Window and Door Hardware: This category includes handles, hinges, locking mechanisms, and other components that ensure the smooth opening and closing of window parts.
  3. Translucent Filling or Glazing Unit: This refers to the transparent part of the window, commonly known as a "double-glazed window." It is important to note that the term "double-glazed window" is sometimes misused as a synonym for "window," resulting in phrases like "plastic" or "wooden double-glazed windows."
  4. Related Materials: This encompasses additional materials used in the production process, such as steel reinforcing inserts for PVC profiles to prevent deformation, as well as materials required for installation purposes.

    

It is also worth mentioning that equipment for production, software, and other tools are essential components for window manufacturing operations.

Typically, in the conventional approach, a window company procures all the necessary components from different suppliers and assembles them into window and door units at its production facility. However, there are variations in this practice. For example, some window companies may choose to only purchase sheet glass and produce double-glazed units in-house, either for their own use or for sale on the open market. In rarer cases, a window company may have the capability to manufacture PVC profiles themselves, although this is uncommon due to the significant investment required for extrusion and the complexity of the process. Hardware production is not usually undertaken by window companies, as it demands even greater financial resources and expertise compared to extrusion.

Post-production


Post-production in the window industry involves the sales and installation of finished windows. Modern plastic windows are manufactured using automated equipment in window companies, which ensures high productivity. Despite being a relatively new and unfamiliar product in the Russian construction market, the industry has rapidly developed a generation of engineers who have successfully mastered the required technologies. As a result, almost every window company has the capability to significantly increase production volumes if needed.




However, the more challenging aspect of the window business lies in effectively selling the finished windows, including their installation. In the Russian window industry, sales typically occur through the following channels:

  1. Direct Sales: Window companies directly engage with customers, promoting their products and services through various marketing and advertising strategies. This includes showcasing window samples, providing detailed product information, and offering customized solutions to meet customers' specific requirements.
  2. Authorized Dealers and Distributors: Window companies may establish partnerships with authorized dealers and distributors who act as intermediaries between the company and the end customers. These partners promote and sell the company's products within their designated regions or markets.
  3. Construction and Building Contractors: Window companies collaborate with construction and building contractors who incorporate the windows into their construction projects. This channel is commonly used for larger-scale projects such as residential complexes, commercial buildings, and infrastructure developments.
  4. Retail Stores and Showrooms: Some window companies have their own retail stores or showrooms where customers can directly visit and explore different window options. These locations provide a hands-on experience for customers to visualize and select the windows that best suit their needs.
  5. Online Platforms: With the growing prominence of e-commerce, many window companies have established online platforms to reach a wider customer base. These platforms showcase product catalogs, facilitate online purchases, and provide information on installation services.

    

Overall, effective sales and distribution channels are crucial for window companies to ensure the successful market penetration and installation of their finished windows.

Indeed, the boundaries between sales and distribution channels in the window industry are not always strictly defined. There are cases where construction companies have their own window divisions and primarily offer window units for their own construction projects, without selling them on the open market.

Furthermore, in some instances, construction holdings may include not only window divisions but also profile extrusion divisions. However, such cases are more of an exception than the norm and may not be representative of the broader industry.

It is important to note that the window industry exhibits a degree of flexibility and diversity in terms of how companies operate and engage with different channels. The specific strategies and business models adopted can vary depending on factors such as company size, market demand, regional dynamics, and individual business objectives.

Conclusions


In conclusion, the window market has evolved into a more complex landscape. Window companies have realized that mass production of standardized products alone is not sufficient to achieve desired results, and price reductions alone are insufficient to attract and retain consumers. Instead, there is a growing emphasis on offering individualized window solutions.




Plastic windows have transitioned from being considered a temporary solution to a permanent fixture in the assortment of construction companies. They are no longer viewed as a product intended for immediate replacement after purchasing a property.

However, the transformation of plastic windows into a mass-market, affordable product has had some negative impact on their image. This is partially due to the use of economy-class components by some manufacturers.

Window companies that prioritize consumer orientation and address the specific needs of their customers have the best chances of survival and development. By focusing on the consumer and providing tailored solutions, these companies can differentiate themselves in the market and maintain a competitive edge.

 

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